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Flying Probe

4080 sets new benchmarks for flying probe board testing with unparalleled productivity and test capability. 

Innovative granite chassis, combined with state-of-art linear motion technologies, offers low vibration and thermal stability, ensuring unprecedented probing precision at ultra-fast test speed.

Up to 160 touches/sec are delivered by very high speed Linear Motors on each X-Y-Z axis. The highest positioning accuracy is guaranteed by sub-micron resolution Linear Optical Encoders on each X-Y-Z axis, making 4080 suitable to touch 50 μm pad at high speed and without leaving marks on it.

Full test coverage is provided by a complete range of test capabilities integrated in the 4080, and by the highest available measurement accuracy offered by “Flying Tester Technology”: a complete forcing/measurement board integrated in each axis.

4080 footprint is very compact: 2.15m2 for inline model.

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Product Description

Cut the cost of test with the fastest Flying Probers ever

  • Fastest probe speed with XYZ linear motors
  • Accurate Micro-SMD probing with XYZ linear optical encoders
  • Highest measurement accuracy with the revolutionary Flying Tester Concept
  • Unmatched probing flexibility with Multi-Jig technology
  • Flexible Board Loading: In Line-Manual-Automated
  • Widest Test Capabilities including LED Test, 3D Laser Test, Hi-res AOI, 4xOBP

 

Features

  • Up to 160 touches/sec
  • Min. Pad size: 50 μm
  • 8 Multi-Jig Flying Heads
  • Full test coverage
  • Granite chassis
  • Compact footprint: 2.2 m2 (23.7 ft2)
  • Very easy to use App-based software
  • Inline, Manual or Automatic board loading from magazine

Fastest probe speed with XYZ Linear Motors

High-Force Linear Motors provide productivity and durability that no other motion technology could guarantee. This is why all the most advanced production equipment (e.g. latest-technology pick&place) are based on this state-of-the-art technology. SPEA Flying Probers S2 as well.

  • Top-performance linear motors on XYZ axis
  • Highest speed of movement
  • Optimized probe routing
  • Maintenance-free with no tear and wear
  • Mechanical stability over long time

 

Highest measurement accuracy with the revolutionary Flying Tester Concept

The shorter the distance between probe and instruments, the faster and more accurate is the measurement. According to this simple electronical law, SPEA designed the first & unique Flying Tester in the world.
Force & measurement instruments are placed directly on each flying head, delivering unsurpassed measurement speed and performance.

  • Highest measurement performance & accuracy
    (0.1pF)
  • Signal integrity
  • No measurement degradation or interference

Immediate signal acquisition

Unmatched probing flexibility with Top & Bottom Multi-Jig technology

Much more than simple probes.
SPEA Flying Probes S2 testers can be equipped with a wide range of top & bottom jigs, enabling the simultaneous performance of different test techniques and 100% reliability.
Discover how the exclusive SPEA’s Multi-Jig technology expands probing flexibility, test capability and overall productivity, with either single-side or dual-side Flying Prober.

 Top & Bottom Multi-Jigs can include:

You don’t need to choose
between manual and in-line

Flying Probes S2 deliver full flexibility of use. The same system can be integrated into automatic production lines, or equipped with standard board loader/unloader magazines, or used manually. Without any mechanical adjustment.

  • Manual + Automated + In-Line board loading combined into the same system
  • Operatorless cost-saving working
  • Ergonomic manual loading of irregular-shaped PCBs
  • Pass-through or pass-back operation

Left-to-right or right-to-left operation

 

with new test capabilities 

LED Color & Intensity Test
LED technology is used in a growing list of applications. Flying Probe S2 are designed to provide accurate and cost-effective test of LEDs.

  • Up to 10 LED Test/sec
  • Measurement of LED light color (HSL values)
  • Measurement of infrared LED light
  • Measurement of LED light intensity
  • No influence of ambient light and nearby LED

Automatic test generation & thresholds definition

 

LED Color & Intensity Test
LED technology is used in a growing list of applications. Flying Probe S2 are designed to provide accurate and cost-effective test of LEDs.

  • Up to 10 LED Test/sec
  • Measurement of LED light color (HSL values)
  • Measurement of infrared LED light
  • Measurement of LED light intensity
  • No influence of ambient light and nearby LED

Automatic test generation & thresholds definition

 

3D Laser Test
Detect mechanical & process defects in the shortest time with the new 3D Laser Test.

  • TH & SMD soldering profile
  • Component presence & absence
  • Component height measurement
  • Component alignment
  • Press-fit pin connection
  • Open Pins
  • Tombstone

 

 

 

 

 

NZT 3.0: full short-circuit coverage with just 1 touch per net
Short circuit left undetected could cause breakages and damage when the UUT gets powered on for the first time.

Do not let your customer to detect the defect. Catch all short circuits in the shortest time before powering on the board, with the new NZT 3.0 Nodal Impedance Test.

Short circuits detected on:

  • Soldering pads
  • Tracks (external & internal layers)
  • Connectors
  • Component internal

 

 

 

 

Hi-Resolution Color Optical Test
High-resolution flying cameras provide accurate & reliable Optical Test, without needing operator’s intervention. Save AOI test station cost.

  • Component recognition
  • Component orientation
  • Character & symbol recognition
  • Solder paste check

Laser mark reading

 

 

 

 

4x Parallel Fast On-Board Programming
Cut the cost of on-board programming station. Integrate it on Flying Prober. New SPEA OBP is now faster than ever.

  • Real parallel programming of up to 4 devices, even different
  • Up to 10x faster compared to previous OBP version
  • Wide range of protocols & interfaces

Vast library of drivers